Bending is at the heart of everything we do.

Our Diamond Bend 135-ton servo-hydraulic press brake produces super-accurate results with precision European standard tooling, two 4-axis CNC back gages and smart bending software.

The visual operator support system simplifies brake operations by clearly showing the functional process information in an easy-to-understand format. Support information is displayed on the front of the machine in real time, real size and real location for both setup and processing operations. This system improves productivity and reduces bending defects.

The system includes a Lazer Safe gaging system that uses optical imaging together with knowledge of the tool and part geometries to ensure operator safety. This system enables the operator to achieve very precise part location necessary for delicate bends.

We have several mechanical brakes that utilize traditional tooling, simple CNC back gages and light curtains for operator protection. These are old but well-maintained machines that are less precise but are much faster, especially when used with specialized tooling that makes multiple bends at once.

Customers typically specify the dimensions of the finished part. We have software that accounts for the bends and "unfolds" the part into a flat blank that can be cut on the laser. There is sometimes a second or third iteration to perfect the design which makes it very convenient to have both the laser cutting and bending processes in house.

Consistent bending requires careful design. We can unfold, cut and bend parts perfectly on the first try when standard bending guidelines are observed,. Unconventional bends require special effort. Bends that are too sharp can stretch or tear the material and require excessive bending force that can damage tooling. Achieving a large bend radius can require special tooling or multiple hits. It is not uncommon to receive requests for "unbendable" parts.

We can provide simple design guidelines and advice to ensure your parts can be bent consistently.